Filter Press Maintenance and Critical Spare Parts

A filter press is designed to consistently perform in industrial environments that are oftentimes hard on equipment. With a proper maintenance routine, a filter press can last for many years.

M.W. Watermark is a leading filter press manufacturer.

The purpose of this blog is to give an overview of recommended maintenance for your press and important spare parts to keep on hand to help minimize downtime.

Start with the Service Manual for Each Filter Press…

If you are maintaining multiple filter presses at your site, work to determine commonalities between presses.

M.W. Watermark Filter Press Owner's Manual - Cover

By reviewing the service manual, you should be able to determine basic information including the manufacturer, type of hydraulic system and size of the filter plates. In addition, the service manual should include a list of replacement parts. Using this information, you can develop a list of spare parts to keep on hand.

However, if the service manual is not available, M.W. Watermark can assist with parts by utilizing photos of the filter press and the hydraulic system. For replacement cloths and plates, a photo along with the appropriate cloth or plate template form allows you to quickly communicate the dimensions and requirements to M.W. Watermark.

We have versions of these forms for both CGR (Gasketed) and NG (Non-Gasketed) filter cloths as well as CGR and NG filter plates.

Filter Cloth Template Forms

Filter Plate Template Forms

M.W. Watermark Filter Press Parts

Basic Filter Press Maintenance Tips

M.W. Watermark recommends annual oil changes on an air-over-oil filter press. As compressed air is introduced into the oil with each cycle, the oil absorbs moisture from the air. This can cause premature failure in components if the oil is not changed regularly. We recommend a high quality ISO-46 for air-over-oil hydraulic systems.

We also recommend changing the oil filter and air filter at least once per year. Keep an extra oil filter and air filter on hand for each filter press.

Check the hydraulic components for leaks on a regular basis.

Keep the following spare hydraulic components on hand in case of failure:

  • Relief valve cartridge.
  • Release / decompress valve.
  • Directional spool valve.
  • Hydraulic pump repair kit.
  • Spare hydraulic pump.
  • Air and hydraulic pressure gauges – 1 of each.
  • Hydraulic cylinder or seal kits – depending on age of cylinder.

Consider commonalities between presses.

M.W. Watermark Filter Press Hydraulic Components to Keep on Hand

Special tools to keep on hand

There are specific tools available for maintaining a filter press, filter cloths and gasketing. When a filter press goes down, time is of the essence and searching for the right tool for the job can be frustrating. Therefore, we recommend the following set of tools be kept on hand at each location where filter presses will be serviced and maintained:

  • Spanner wrench.
  • Air hammer.
  • Spatula.
  • Wedge.
  • Backup plate.
    • A backup plate (also known as a “blanking” plate) allows you to continue to run the press even if a filter plate breaks or a filter cloth goes bad.
    • Also good for running smaller batches.

M.W. Watermark Special Tools for Filter Press Cloths

Filter Cloths and Gasketing Materials

  • We recommend keeping some filter cloths and gasketing materials on hand for each press.
  • Filter cloths need replacement when your filter press is no longer forming a solid filter cake. Read about other symptoms that indicate it may be time to replace the cloths.
  • Proper care of filter cloths is an important part of maintaining the performance of a filter press. Learn more about options for cleaning your filter cloths.

M.W. Watermark Filter Press Cloths and Gasketing Material

Filter Plates

  • Clean and inspect filter plates regularly.
    • Make sure the plates are properly cleaned after scraping so that no sludge remains in the gasket sealing surfaces.
  • Keep extra plates on hand for each press in case of breakage, depending on age.
  • Again, consider commonalities.

M.W. Watermark Filter Press Plates

Hydraulic Power Unit (HPU)

If you are in need of an emergency fix for your hydraulic pumping system, but are not ready to replace or rebuild your filter press, then M.W. Watermark has a great solution for you.

M.W. Watermark has designed a stand-alone hydraulic power unit which serves as a universal retrofit for older-style filter presses.

As always, M.W. Watermark will continue to stock most air-over-oil hydraulic parts for models from other filter press manufacturers.

M.W. Watermark Retrofit Filter Press Hydraulic Power Unit (HPU)
Click Image to Download HPU Brochure
  • Available with either a 7 or an 11 gallon reservoir.
  • Size options cover most types of filter presses, from 630mm to 1200mm frame size.
  • System is air-powered: Pumps the press open and closed with hydraulic oil on both sides of the cylinder.
  • HPU has a 55:1 pump ratio.
  • Maximum clamp pressure of 4,600 PSI.

M.W. Watermark Services

  • Filter Plate Service
  • On-Site Services
    • M.W. Watermark service staff can visit your site to trouble-shoot equipment, repair hydraulic systems, etc.
  • Laboratory Services
    • Our lab services can help you determine the most effective filter press equipment, equipment sizing, filtration media required and dewatering techniques for your specific application.

M.W. Watermark Filter Press Laboratory Services

M.W. Watermark Aftermarket Accessories

  • In addition to cloth and gasketing installation tools, M.W. Watermark also offers other aftermarket accessories to help you maintain your filter press.
M.W. Watermark Filter Press Aftermarket Accessories Sheet
Click Image to Download Aftermarket Accessories Sheet

Contact M.W. Watermark to learn more or for a quote.

About M.W. Watermark

M.W. WATERMARK wants to make a difference. We are passionate about the world’s water. We are innovative, focused on customer service and always try to exceed expectations. We are an environmentally conscious company with people who are energized, encouraged and inspired to make a difference on our planet by helping to keep our shared, finite water supply clean and usable for generations to come. We build amazing, custom water and wastewater treatment equipment. Together, we can make a difference.

The product names, logos, brand names, and other trademarks listed above are the intellectual property of their respective trademark owners; M.W. Watermark is not affiliated with such trademark owners in any way.

Filter Press Maintenance and Critical Spare Parts

Leave a Reply

Your email address will not be published. Required fields are marked *